Xintegu: fasteners manufacturer

Red Copper Nozzle

Difficulty Lies In Fine and Deep Hole Communication

Creating a red copper nozzle with fine and deep hole communication is challenging due to copper’s softness and high thermal conductivity, which can cause deformation and heat buildup during machining. Achieving precise, deep holes is difficult due to burr formation and maintaining dimensional accuracy. Effective cooling, precision tooling, and careful control of machining parameters are essential to overcome these challenges and produce high-quality nozzles.

Red Copper Nozzle Manufacturing Techniques


  • Precision Drilling and Machining: Utilize advanced drilling techniques such as gun drilling or electrochemical machining to achieve high accuracy in deep and fine holes. Strict control of machining parameters like speed, feed rate, and cooling is essential to prevent tool wear and material deformation.

  • Tooling and Equipment Selection: Employ specialized tools designed for deep-hole drilling, such as long drills or reamers, and ensure the use of high-quality, well-maintained machinery to handle the complexities of drilling deep and narrow holes.

  • Cooling and Lubrication: Implement effective cooling systems to manage heat generated during drilling and apply appropriate lubricants to reduce friction and wear on tools, maintaining precision and extending tool life.

  • Material Handling and Preparation: Properly prepare the red copper by annealing to improve machinability, and use proper fixturing to secure the workpiece and minimize movement during machining, ensuring accuracy.

  • Inspection and Quality Control: Use precision measurement tools like coordinate measuring machines (CMM) or laser micrometers to inspect hole dimensions and implement in-process monitoring systems to detect deviations and correct them in real-time.

  • Post-Processing and Finishing: Deburr and polish the nozzles after machining to remove residual material and imperfections, and apply surface treatments or coatings to enhance durability and resistance to wear and corrosion.


Contact Us And Get Your Standard/Customized Fasteners At Xintegu
Xintegu
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First floor, No. 9 Fengming Road, Fengdeling, Fenggang Town, Dongguan City, Guangdong Province, China.
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Xintegu provides wide ranges of custom non-standard fasteners and standard fasteners that covers your requirements.